Ultrasonic Air Atomizing Nozzle

Air Ultrasonic Atomizing Nozzles are precision-engineered nozzles designed to generate ultra-fine mist particles for efficient humidification, cooling, coating, dust suppression, and chemical spraying applications. Using ultrasonic atomization technology with compressed air, these nozzles provide uniform spray distribution, low liquid consumption, reduced overspray, and reliable industrial performance.

Description

Air Ultrasonic Atomizing Nozzles are advanced industrial spray nozzles developed for applications requiring extremely fine atomization and controlled mist generation. These nozzles combine ultrasonic vibration technology with compressed air to produce micron-sized droplets that deliver superior spray coverage and high atomization efficiency.

Compared to conventional misting nozzles, ultrasonic atomizing nozzles create a softer and more uniform mist while significantly reducing water and chemical consumption. The ultra-fine droplets improve cooling efficiency, humidity control, coating consistency, and dust suppression performance across industrial environments.

Manufactured using high-quality stainless steel and corrosion-resistant components, these nozzles are suitable for continuous operation in demanding industrial conditions. Their compact design, low maintenance requirement, and energy-efficient operation make them ideal for industries that require precision spraying and reliable mist performance.

The nozzle design ensures stable atomization with minimal dripping and overspray, helping industries improve process efficiency while reducing operational costs. Fine mist particles provide better surface coverage and controlled moisture distribution, making ultrasonic atomizing nozzles an effective solution for modern industrial spraying applications.

Applications

  • Industrial Humidification Systems
  • Greenhouse Humidification
  • Dust Suppression Systems
  • Odor Control Applications
  • Spray Cooling Systems
  • Pharmaceutical Industry
  • Food Processing Industry
  • Textile Industry
  • Chemical Spraying
  • Coating Applications
  • Electronic Manufacturing
  • Printing Industry
  • Lubrication Systems

Technical Specifications

Specification Details
Product Name Ultrasonic Air Atomizing Nozzle
Nozzle Type Compressed air assisted fine fog nozzle
Spray Output Ultra-fine mist / dry fog
Atomization Method Air atomizing with ultrasonic resonance effect
Droplet Size Typically 1–10 µm for dry fog applications
Liquid Operating Pressure Approx. 0.5–5.2 bar, depending on model
Air Operating Pressure Approx. 3–5 bar / 43–73 psi
Spray Angle Options 30°, 60°, 80° or model-based options
Flow Rate Adjustable low-flow operation, depending on nozzle size
Air Consumption Approx. 2.10–36.2 Nm³/h, depending on model
Connection Size Standard 1/4″ BSP / NPT / G thread options
Material Options SS304, SS316, brass, or titanium based on requirement
Suitable Liquid Water or compatible low-viscosity liquids
Spray Pattern Fine fog / controlled mist spray
Installation Type Spray header, nozzle lance, pipe mounting, or customized mounting
Main Use Fine atomization, dry fogging, humidification, cooling, and controlled mist spraying

Benefits of Air Ultrasonic Atomizing Nozzle

Superior Mist Quality
Produces fine micron-sized droplets for smooth, uniform, and consistent misting performance.

Reduced Water and Chemical Usage
Efficient atomization helps minimize liquid wastage and reduce operating costs.

Better Cooling and Humidification
Fine mist particles evaporate quickly and support improved cooling and humidity control.

Minimal Overspray
Controlled atomization reduces unnecessary wetting, dripping, and material loss.

Durable Construction
Made with stainless steel and corrosion-resistant materials for long service life.

Reliable Industrial Performance
Provides stable spray output for continuous and demanding industrial applications.

Features

  • Ultra-fine mist generation
  • High atomization efficiency
  • Uniform spray distribution
  • Low water and chemical consumption
  • Reduced overspray and dripping
  • Stainless steel construction
  • Corrosion-resistant design
  • Compact and durable body
  • Low maintenance requirement
  • Energy-efficient operation
  • Easy installation
  • Suitable for continuous industrial operation

Why Choose Ultrasonic Air Atomizing Nozzle?

  • Delivers extremely fine and uniform mist for precise spraying performance.
  • Provides stable and efficient atomization for consistent industrial results.
  • Helps reduce water and chemical usage for lower operating costs.
  • Suitable for humidification, cooling, dust control, and controlled mist applications.
  • Supports a wide range of industrial processes across multiple sectors.
  • Offers flexible customization based on application requirements.
  • Ensures reliable performance for continuous industrial use.
  • Reduces overspray and improves overall spraying efficiency.
  • Easy to install and integrate into existing spray systems.

FAQ

1. Do ultrasonic air atomizing nozzles need compressed air?
Yes, ultrasonic air atomizing nozzles require compressed air for fine atomization and stable mist generation.

2. How does an air atomizing mist nozzle work?
An air atomizing mist nozzle uses compressed air to break liquid into fine droplets, creating a soft and uniform mist spray suitable for low-wetting and fine coverage applications.

3. Is this nozzle suitable for dry fog dust suppression?
Yes, this nozzle is suitable for dry fog dust suppression because it produces fine droplets that help control airborne dust while reducing excess water on materials and equipment.

4. Can ultrasonic air atomizing nozzles be customized?
Yes, ultrasonic air atomizing nozzles can be customized based on spray angle, flow rate, connection size, material, and mounting type.

5. What material is available for ultrasonic spray nozzles?
Ultrasonic spray nozzles are commonly available in SS304, SS316, brass, or other materials depending on the liquid type, working environment, and corrosion resistance requirement.

6. Can the spray angle and flow rate be customized?
Yes, the nozzle can be customized based on spray angle, flow rate, connection size, material, and application requirement.

7. Where can fine mist atomizing nozzles be installed?
Fine mist atomizing nozzles can be installed in spray headers, conveyor dust points, cooling systems, humidification lines, coating machines, and process misting systems.

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